A Glossary of
Jewelerspeak
Vol. 3.0
This Glossary is intended to
help explain some of the odd words and techniques
encountered when venturing into the lands of the
metalsmith. This list is partial. If you see a term
somewhere that you don’t understand, tell me and
I’ll add it in.
ABC
Alloy:
A mixture
of two (or more) metals. Always done when
they’re molten, and usually done to
improve the working characteristics of the
metal, or to cause some other change in the
properties of the final metal.
Anneal: To heat the
subject metal above its re-crystallization
temperature, so that the stresses in the
metal (from cold working or other cause) are
relaxed, and it can then continue to be
worked without fracturing. (Imagine vallium
for metal...) (For most jewelry metals, the
target temperature is somewhere around 1000
F°)
Anvil: Large hunk of
steel, used for forming metal, and attempting
to crush Road-Runners.
(yes, there really
was an
ACME ANVIL CO. ....)
Ball Peen Hammer:
Generically, a term for any hammer that has
one (or two) faces with a spherical striking
surface. These do not have to be fully ball
shaped, they can simply be a spherical
surface of any radius. Chasing hammers have
fully ball shaped peen faces of very small
radius, but equally, sledgehammers with very
slightly domed faces are also -
technically - ball peens.
Bullstick(er) or Ball
Stick: British term for a specially
set up oval graver, used to carve out stone
seats. Spellings vary from book to book, but
it
sounds like they're saying "Bull
Stick".
Bobbing compound: Very
coarse buffing compound. As coarse or coarser
than Tripoli. Dull mustard yellow in color.
Bristle Wheels:
Bristle buffs. Hardwood or plastic cores with
natural or synthetic bristles. (Traditionally
boar bristles). Used for buffing. Run at slow
speeds, they're excellent for getting into
small details. Run at higher speeds, they can
remove metal quite quickly. The only issue is
getting them to retain buffing compound. The
traditional approach is to apply a little oil
of wintergreen or very light machine oil to
the bristles before applying the compound.
This will cause the compound to dissolve
slightly, and form a slurry on the bristles.
It'll also cause a horrific mess all over the
buffer. (Both the machine, and the person
doing the buffing.) Oil of Wintergreen also
causes blinding headaches, at least in your
humble author. The oil trick is not
recommended.
Buff, Felt: Hard felt
buffs. These don't flex to conform to the
surface of the piece. They're very good for
polishing hard edges and geometric surfaces.
Buff, felt inside ring
mandrels: Hard felt buffs on a
wooden spike. Used for polishing the insides
of rings. They sometimes come with a small
felt buff on the 'big' end of the mandrel,
used for polishing the outside of a ring, or
other object.
Buffing: jewelers term
for polishing with powered equipment.
Buffing Wheel: Round
sewn fabric wheel attached to, and rotated at
great speed by a “buffing
machine” . The wheel is periodically
coated with abrasive polish and then applied
to the jewelry so that the abrasive is
quickly scrubbed over the surface of the work
by the action of the revolving wheel. In
British usage, they're sometimes referred to
as mops.
Note the buffs in the picture are labeled as
to what compound they're for. Once loaded
with a given compound, any particular buff
becomes dedicated to that compound for life.
Button: Casting term.
Used to describe the solid slug of metal left
behind at the base of a cast sprue system.
The button is 'extra' metal cast into a mold.
It performs several functions. The primary
function is to provide a
reservoir
of molten metal that the sprues can draw from
as they cool and shrink. (The sprues need to
be fed molten metal because they're feeding
molten metal into the actual piece as
it cools and
shrinks. ) The ultimate goal is to prevent
shrinkage porosity by making sure that the
sprues stay molten longer than the piece
itself, and that the button stays molten
longer than the sprues. The button is also
insurance. If the weight of the wax was
calculated incorrectly, or some other mistake
was made, it's a certain percentage (usually
20%) of extra metal 'just in case'. The
button is melted down and reused, so there is
no long-term loss. The mass of the metal for
the button also adds a little bit of extra
force to the end of the molten metal stream
during the casting process, helping to insure
the mold fills completely. The button forms
in the large hollow area left behind in the
investment by the central 'hill' on the
sprue-base, once the investment has hardened,
and the sprue-base is removed. This hollow
button area forms a funnel to guide the
molten metal stream into the sprue openings.
Cross Peen Hammer:
Generically, a hammer with one (or two)
striking faces that are wedge shaped, with
the primary axis of the wedge at right angles
to (across) the handle. The wedge can be
either soft and rounded, or razor sharp,
depending on the intended purpose. It can
also curve across its width (convex)
depending on purpose. In traditional raising
and forging, the crosspeen face is used to
move the metal in a direction parallel to the
axis of the hammer handle. (The metal spreads
out in a direction perpendicular to the axis
of the peen face.) The amount of movement is
dependent on how sharp the crosspeen edge is.
The hammers in the picture with wide, soft
crosspeens are used in raising, for smoothing
out the deep dents left from primary raising
with sharper crosspeens. Sharper hammers move
the metal faster, but leave nasty dents. The
sequence is to use sharp hammers for the
initial few passes, and then to switch out to
hammers with wider and wider faces as the
final shape is refined. Sharp hammers can
also tear through the metal if used
carelessly.
DEF
Fire scale / Fire
stain: A particular problem of
sterling silver. Silver does not really
oxidize (combine with oxygen), however the
copper present in sterling silver does
oxidize, and thus turns black. The pickle
will dissolve the copper oxides present at
the surface of the metal, thus leaving an
essentially pure silver surface.
Unfortunately, copper oxides can form fairly
deep into the metal (two or three thousandths
of an inch) due to oxygen migration during
the heating for annealing or soldering. The
longer the piece is held at heat, the worse
the problem. The pickle cannot get at these
oxides to dissolve them, so a black or purple
stain is sometimes observed on wrought
sterling.
Flask: short
lengths of steel tube that form the side
walls of an invested mold for casting.
Sometimes also called a ‘can’.
Flex Shaft Machine:
(Or Foredom Machine) (British usage: Pendant
Drill) A nearly indispensable tool,
consisting of a motor unit, usually suspended
above the worker in some fashion, connected
to a hand-piece by a flexible bronze cable
running in a rubber sheath. This transmits
the motor's power down to the hand-piece,
allowing the hand-piece to be small and
light. Usually, there is a foot pedal to
control the speed of the unit. There are a
variety of hand-pieces, motors and foot
pedals, as well as a nearly limitless supply
of attachments and gadgets. The most common
hand-piece is the #30, which is a small drill
chuck. The major manufacturer for many years
was Foredom Inc., out of Bethel Pa., which is
why they're sometimes referred to as "Foredom
machines" in the States. There are other
manufacturers now, but most accessories are
designed to match the layout and attachment
points of the original Foredom units,
allowing a wide variety of available add-ons.
Flux: Some sort of
barrier, usually borax paste, used to prevent
certain areas of metal from oxidizing during
heating. Most fluxes will also
attack—and to a limited
extent—dissolve oxides already present
on the metal, to insure a good solder bond
with the subject metal.
Flux glass: The fused
residue of borax flux is a glassy stuff that
needs to be removed from your piece somehow.
Pickle is usually the right answer.
Forge: general term
for plastic deformation of the metal in such
a way that its cross section is altered. Also
a term for a blacksmith’s heat source.
GHI
Graver (short for
Engraving Tool. Most of them are called
Scorpers in British usage.) Printmakers also
used to use them, and called them bruins.
A short section of steel rod sharpened at the
end, and usually with a mushroom shaped
handle. Used to engrave lines and letters,
and also to help seat stones.
Americans refer to all tools of this
type/shape as gravers or engraving tools.
The British refer only to those actually used
for engraving linear designs as gravers or
engraving tools. They refer to the other
shapes, used for stone setting as Scorpers.
This can get a little fuzzy, as the
distinction is based on the use of the tool,
and many of the tools can serve either
purpose. Typically, the diamond or lozenge
gravers are referred to as gravers, while the
flat, round, bull stick (oval) and spit stick
(ongilette) shapes are scorpers.
Graystar: a very
coarse buffing compound intended for harder
metals. Roughly comparable to Tripoli. Dull
grey in color.
Investment: From the
verb ‘to surround’. A white
ceramic powder, that is mixed with water and
used to form the mold body in lost wax
casting. Investment is a mixture that looks
and behaves like plaster.
Do not be
fooled. It is most emphatically
not plaster. It is
a ceramic that must be fired like clay to
perform properly.
Investing: the act of
mixing/pouring the investment mixture into a
prepared flask.
JKL
Kiln: a container for
heat. Typically refers to a large-ish box
made of firebricks that has an internal space
that can be heated, either via gas flame or
electric coils. Used mostly by enamelists, or
as a burnout oven for casting. Typically, a
kiln is dedicated to one or the other
purpose. It is possible to do both with the
same kiln (at different times) but the
combustion residue from burnouts may
adversely effect some enamels. Can also be
used to fire PMC, or (with excellent
temperature control) for heat treating steel.
MNO
Oxides: As a general
chemical term, a compound that contains
oxygen and another element. E.g. hydrogen
with oxygen added becomes dihydrogen oxide,
or H
2O (water) As a metalsmithing
term, a discoloration on the metal’s
surface, usually black, caused by heating the
metal in open air. There are several
different oxides that copper can form, as
also with nickel silver and brass. In most
jewelry metals, it’s usually the copper
present in the alloy that’s doing the
oxidizing.
PQR
Peen (also Pean,
Pien): any end of a hammer that’s meant
to hit the metal. There are three main types:
cross-peen, straight-peen, and ball-peen.
Cross-peen are hammers where the striking
surface of the hammer lies in a thin band
perpendicular to the handle. These are by far
the most common. Straight-peen hammers are
similar, save that their striking surface
lies parallel to the handle, much like a
hatchet. Ball peen hammers have rounded
striking surfaces, that are rounded like
balls of various size.
Pendant Drill: British
term for a flexible cable drill, or foredom
machine. See
Flex Shaft
Machine.
Pickle: An acid
solution used to dissolve the fire scale and
flux glass left after soldering.
In America, it’s usually “Sparex
#2” which is a sodium Bisulphate
compound. Elsewhere, it’s usually a 10%
solution of sulfuric acid in water.
Planish/planished/planishing
(hammer) : The final process in raising,
where the lumps and hammer marks from the
raising are beaten out to leave a finely
faceted surface. This surface of interlocking
facets is said to be planished, and the
specialized hammer that does it is called a
planishing hammer. Planishing hammers should
be very finely polished, as every mark and
scratch on their faces will be faithfully
repeated in the surface of the work, every
time that hammer face impacts the work.
(2-3000+) (if you don’t want to polish
that scratch out of your silver five thousand
times, polish it out of the hammer, once.)
Raising: Sheet metal
technique for hammering a sheet of metal
over a form until the sheet
has “risen” into the desired
volume.
Rivet: a piece of
metal, usually wire, that has been passed
through a hole in two (or more) sheets of
metal, and then upset on the ends so that it
cannot pass back through the holes, thus
locking the pieces of metal together. A
minimum of 2 rivets is required to insure
that there will be no motion in the riveted
pieces. However, rivets can also be used to
create rotating or sliding joints. This is
one of their great strengths.
Rolling Mill: A large
piece of equipment that uses one or more
pairs of opposed rolls to crush sheet metal
thinner. In essence, an overgrown pasta
roller. It allows the goldsmith to start with
thick sheet metal, or a raw ingot, and roll
it down into sheet metal of any desired
thickness, all the way down to gold leaf.
Some mills, such as the one illustrated, also
have a second set of rolls for producing
semi-square rod. These are most useful for
breaking raw ingots down into bars to be
drawn into wire. Some mills also have easily
changed 'outboard' rolls as this mill does.
The outboard rolls usually have dies for
half-round wire. They are available in a
variety of sizes, shapes, and patterns that
can replace the standard half round rolls.
Rouge
(red/white/yellow/black/green): A very fine
polishing compound. The final step in
polishing precious metals, and not always
used. Red rouge is traditionally the ultimate
step in surface refinement, but silver
won’t hold on to that polish for long.
Neither will brass or copper. The other
colors are equally fine, but impart minutely
different surfaces, or are formulated to work
on particular metals.
STUV
Scorper: British term for a
specialized subset of what Americans would
refer to as engraving tools. Scorpers are the
ones used for stonesetting, as opposed to the
tools used for engraving. In the British
usage, those would be the Spit Stick
(Ongilette), Bull Stick (Oval), Flat &
Round. Engraving tools would be those such as
the lozenge & diamond.
Sinking: Sheet metal
technique for hammering a sheet of metal
into a form until it has
“sunk” down to the desired
volume. Not as versatile as raising, although
faster. Cannot achieve the same high narrow
forms that are possible with raising. About
the best it can do is a cereal bowl or
similar form.
Spitstick or Splitstick:
British term for an Ongilette graver. Used in
stone setting. Spellings vary from book to
book, but it
sounds like they're
saying "spit stick".
Split Mandrel: A wooden
mandrel designed to fit onto the tapered
spindle of a buffing machine. The mandrel has
a slot (split) up the center that is designed
to trap a strip of sandpaper. As the mandrel
spins, the sandpaper winds onto the mandrel,
and forms a quickly changed sanding drum.
Usually used for the insides of rings. There
are also smaller ones designed to fit into
the chuck of a flex-shaft machine.
Sprue: Can mean one of
several things, depending on context. In wax
work, it refers to the soft wax rods that are
attached to the wax model. In the casting
process, it refers to the tube or pipe left
behind in the investment once the wax rod has
melted away. This sprue-pipe serves first as
a drain to allow melting wax to drain out of
the mold cavity, and then as a pipeline to
guide molten metal into the mold cavity
during the casting process itself. Finally,
once the casting is done, ‘sprue’
refers to the solid metal rods left attached
to the cast piece after casting. These are
typically cut off and recycled, or
incorporated into the design.
Spruing: the act of
attaching the sprues to the wax model
Sprue base: Black
rubber disk that fits onto the bottom of the
steel flask ring. Has a ‘hill’ in
the center that the sprues attach to during
spruing. The base then forms the bottom of
the flask during investing, and holds the
liquid investment within the flask until it
sets. After the investment sets, the flask
base is removed and reused. The
‘hill’ forms a funnel in the
investment that guides the molten metal into
the sprue channels.
Stake: A special
purpose anvil, generally designed to fit into
a vise or stake holder of some variety. Used
as a specialized form to shape metal over.
Mostly used in raising of hollowware. Usually
highly polished.
Stake, Bay: A
specialized type of stake used for
anticlastic forming. Usually made from
hardwood such as Rock Maple, or hard plastic
such as Delrin, they are long bars with a
series of rounded bays carved out of them.
Usually the bays are sections of a circle,
and symmetrical, but this is not required.
They're essentially single-sided sinusoidal
stakes. In larger sizes, it's easier for the
average metalsmith to make wooden or plastic
bay stakes, rather than steel sinusoidal
stakes, which require very expensive
materials in the larger sizes.
Stake, Sinusoidal: A
“sinuous” stake, used for
anticlastic shellforming. Typically made out
of steel drift punches, or other tapered
steel bars.
Silver Solder: A
series of very high silver content alloys
specially designed to act as a sort of
metallic glue. In non-jewelry terminology,
these are actually hard brazes, but jeweler's
trade usage refers to them as solders.
They work by having a lower melting point
than the subject metal, so that the solder
becomes liquid while the subject metal is
still solid. Although the subject metal is
still solid at this point, it is very hot,
and the crystal structure of the metal has
already opened up slightly such that there
are minute crevices between adjoining
crystals. The silver solder flows into these
minute crevices and forms a localized alloy,
thus locking itself into the subject metal.
(The ultimate super-glue.) If properly
designed and performed, a silver soldered
joint is as strong as the metal surrounding
it. Silver solder is severely thermotropic,
meaning that it likes heat, and will actively
seek it when molten. Silver solder will not
flow or bond properly on an oxide. If your
solder is balling and won’t run, try
throwing the piece in the pickle for a while.
(after it’s cooled Solder commonly
comes in 3 grades, Hard, Medium and Easy.
Hard is the highest melting , with Easy being
the lowest. There are two more extra grades
that are sometimes useful: IT solder, which
is a super high melting point solder, usually
used by enamelists, and Easy Flow, which is a
super low solder. It’s not as strong as
the others, but is handy for repairs, and a
good color match for bronze.
Tripoli: Fairly coarse
buffing compound. Traditionally used directly
after surface prep with files and sandpaper.
Upset: Blacksmithing
term. To forge the end of a piece of wire or
rod such that its length is lessened, while
its diameter is increased. (make it shorter
and fatter.)
WXYZ
White Diamond: a
buffing compound not quite as coarse as
Tripoli, but not as fine as rouge. Imparts a
good finish, and is probably the place to
stop, at least for sterling. Mottled greyish
white in appearance.
Zam: fine buffing
compound, pea green in appearance. Slightly
coarser than rouge, but finer than white
diamond. Makes a good final finish on
sterling, and does a good job on soft stones
like Turquoise.